The Importance of Hygienic Design in Bottle Filling Equipment for Food and Beverage Industries

September 10, 2024

The Importance of Hygienic Design in Bottle Filling Equipment for Food and Beverage Industries.



In the food and beverage industries, maintaining high levels of hygiene is not just a recommendation—it’s a necessity. One of the most critical areas where this applies is in the design of bottle filling equipment. Proper hygienic design helps prevent contamination, ensures product safety, and complies with regulatory standards. But beyond meeting these essential requirements, a focus on hygiene in equipment design can improve operational efficiency and reduce costs over time.


Why Hygienic Design Matters

In food and beverage production, every component of the process must maintain sanitary conditions. Hygienic design in bottle filling equipment means that machinery is built in a way that minimizes the risk of bacteria buildup, cross-contamination, or the growth of harmful pathogens. This involves using materials that are easy to clean, resistant to corrosion, and designed to avoid any hidden crevices where contaminants might accumulate.


A well-thought-out hygienic design also allows for efficient cleaning procedures, reducing the need for extensive downtime. By ensuring that equipment is easy to sanitize, production facilities can operate more efficiently while adhering to the strict cleanliness standards required in the industry.


Impact on Food Safety and Product Quality

One of the primary concerns in food and beverage bottling is the potential for product contamination. Contaminated products not only pose a health risk but can also lead to expensive recalls and reputational damage for companies. Hygienic design plays a vital role in safeguarding food safety by reducing the risk of contaminants entering the production line. Properly designed bottle filling equipment ensures that food and beverages are kept safe from harmful microorganisms during the filling process.

This attention to hygienic design also helps preserve the quality and integrity of the product. Consumers expect high standards from the food and beverage items they purchase, and the quality of these products begins with the equipment used to fill and package them.

Regulatory Compliance and Standards

Food safety regulations are strict, and for good reason. The FDA, USDA, and other regulatory bodies have established guidelines that manufacturers must follow to ensure the safety of food and beverage products. Bottle filling equipment that adheres to hygienic design principles makes it easier for companies to meet these regulatory requirements, reducing the risk of violations or fines.

In addition to regulatory compliance, many manufacturers also aim to achieve certifications such as ISO 22000 or HACCP (Hazard Analysis Critical Control Point) to demonstrate their commitment to food safety. A hygienic design approach in bottle filling equipment is a key factor in meeting the criteria for these certifications.


Long-Term Cost Savings and Operational Efficiency

While implementing hygienic design in bottle filling equipment may require an initial investment, the long-term benefits far outweigh the costs. Cleanable and maintainable equipment translates to fewer production stoppages for cleaning, less wear and tear on machinery, and extended equipment life. It also reduces the likelihood of product contamination, which can lead to costly recalls and damage to brand reputation.

Increased efficiency in cleaning processes, as well as fewer maintenance issues, contribute to lower operational costs and more consistent production. Hygienically designed equipment also enables facilities to operate at higher standards, minimizing the risk of non-compliance with regulatory standards.

At Laub Hunt, we understand the critical role hygienic design plays in the food and beverage industries. Our range of bottle filling equipment is designed to meet the highest hygiene standards, ensuring food safety and quality at every step. If you're looking for equipment that combines innovation with hygienic excellence, contact us today to learn more about our products and how we can help optimize your production process.

Rotary Volumetric Filler – High‑Speed Fillers Accommodate a Wide Range of Containers and Products, from Water‑Thin to Heavy Syrups, Oils and Shampoos

July 24, 2025
At Laub\Hunt, we understand that modern production lines demand high-speed volumetric filling coupled with industry-leading accuracy , versatility , and robust engineering . Our Rotary Volumetric Filler , also known as the Posifiller , delivers just that—precise, high-output filling for countless container and product types. High Speed, High Throughput Built for demanding operations, the Rotary Volumetric Filler runs at up to 600 containers per minute (cpm) while offering fill accuracy of ±¼ % , minimizing product waste and inconsistencies. Its rotary design supports speeds up to 600 cpm and accommodates up to 120 nozzles on large-frame machines. Wide Range Compatibility: From Thin to Thick This filler is engineered to handle a broad viscosity range—from water-thin liquids like water or light juices, to heavier syrups, oils, detergents and shampoos . Its enclosed filling system ensures product integrity and precision across the spectrum. Containers from 1 oz to 5 gallon volumes are accommodated with minimal changeover time and tool-free adjustments. Precision Mechanics at Work At the heart of the Posifiller is a unique enclosed piston‑cylinder assembly. A free-floating piston delivers exact volumes by displacement between positive stops, controlled by an adjustable volume rod. The four‑way spool valve maintains balanced pressure and enables accurate two-phase pistoning for each fill. These design features deliver consistent fill volumes and ensure extremely low deviation—critical in regulated or costly product environments. Watertight Design for Hygiene and Efficiency Sanitary operation is built into the design. No ambient air enters the system—from surge tank to nozzle—thanks to the closed construction of the Posifiller. This reduces contamination risk and maintains product quality. The system is also washdown-capable , with all drive motors placed atop the unit; and CIP (clean-in-place) product flush systems are standard or optionally automated. Engineered for Flexibility and Ease Designed for minimal downtime, the machine enables on‑the‑fly volume adjustment across stations via a motorized volume plate—ideal for format changes or multiple SKUs. Starwheels and nozzle assemblies allow tool‑free starwheel changes , making size changeovers fast and operator‑friendly. Industry‑Grade Features Stainless steel construction (T304 standard, optional T316 or specialty materials for caustic applications) Individually adjustable cylinders and nozzles Safety-interlocked guarding and AC drive with clutch Premium options including explosion-proof (NEMA‑4X or NEMA‑7) electrics and automatic CIP Conveyor lengths up to 10 ft with precision Delrin chain guides Why Choose Laub\Hunt’s Rotary Volumetric Filler? With unmatched precision, high-speed throughput, and broad product/container adaptability, Laub\Hunt’s Posifiller is trusted in food & beverage, personal care, chemicals, household products, and more. Whether filling shampoos, oils, syrups or beverages, this filler delivers speed, efficiency and flexibility you can rely on.

Rotary Liquid Filler – Attention to Details, Flexibility and Versatility Make L\H Fillers the Choice Filler for Our Customers

July 17, 2025
For customers who demand flexible, sanitary, high‑accuracy filling for diverse liquid projects, Laub\Hunt’s Rotary Liquid Filler is engineered to exceed expectations. With meticulous attention to detail and unmatched adaptability, our fillers are the reliable choice across industries. Precision by Design The Rotary Liquid Filler achieves fill accuracy of ±1/16" (less than 2 mm), ensuring each container meets strict quality standards. Nozzles insert under gentle control during filling to avoid splashing or aeration, while laminar-flow designs reduce sudden air entrapment. Tailored Filling Technologies Laub\Hunt offers a variety of fill systems to match product characteristics: Gravity fills for water-thin products Balanced pressure for heavier oils and syrups Gravity/vacuum or balanced-vacuum for glass containers or foamy products Each system is finely tuned to deliver consistent filling across diverse product types. Built for High Output and Sanitation Capable of up to 1000 cpm , this filler is suited for high-demand lines. Washdown-capable design, top-mounted drive motors, and CIP flush systems (manual or automatic) support fast, hygienic changeovers. Construction & Operational Excellence Stainless steel frame (T304 standard, up to T316L for pharmaceutical or food-grade) Optional titanium or PVC-lined nozzles for corrosive liquids such as bleach Tool-free changeover for starwheels, centering guides and rails Precision infeed/discharge starwheel control for bottle alignment and minimal product spillage. Versatility Across Containers and Products The Rotary Liquid Filler handles containers from ½ oz up to 5 gallon (standard up to 6.5″ diameter × 12″ height, with special machines up to 11″ × 19″), compatible with glass, plastic, metal or fiber formats. With speeds up to 1000 cpm and options up to 120 filling heads, volume and format agility is assured. Key Advantages That Set Us Apart Attention to detail : from nozzle design to bottle handling, every aspect is engineered for precision and reliability Flexibility : seamless handling of thin to viscous liquids; multiple fill technologies; broad container compatibility Versatility : scalable head count, extensive nozzle options (foamy, corrosive, bottom-fill, etc.), and CIP-ready systems Why Customers Choose Laub\Hunt With unmatched build quality, flexible fill systems, and global support, our Rotary Liquid Fillers are trusted in personal care, household products, chemicals, beverages, cosmetics, and industrial operations. It’s our attention to detail, flexibility, and versatility that make Laub\Hunt the preferred filler provider.

Enhance Your Overflow Filler Performance with the NZ-1500-SS Titanium/PVC Nozzle

June 22, 2025
Enhance Your Overflow Filler Performance with the NZ-1500-SS Titanium/PVC Nozzle If you're working with bleach or other corrosive liquids, choosing the right nozzle can make all the difference in maintaining efficiency, accuracy, and product integrity. Laub/Hunt’s NZ-1500-SS .700" Titanium/PVC Nozzle is designed specifically for high-precision applications and is fully compatible with Laub/Hunt overflow fillers. This premium nozzle is crafted from titanium and PVC , making it ideal for demanding environments and aggressive chemical products. With a 28 mm neck finish and durable construction, it ensures long-term performance while helping reduce downtime and maintenance costs. Key Features of the NZ-1500-SS Nozzle: Precision Filling : Optimized for bleach and other corrosive products where clean, consistent fills are critical. Durable Materials : Titanium resists corrosion and wear, while PVC helps ensure chemical compatibility. Smart Design : 1” product inlet and ¾” return allow for reliable flow and control during every cycle. Adjustable Flow Rate : Allows customization based on production speed and product type. Ready for Use : In stock and ready to ship—no long lead times.  Why It Matters For companies in the cleaning product, chemical, and personal care industries, bleach filling can be one of the more challenging tasks on the production line. Standard nozzles simply won’t hold up over time, especially when dealing with harsh chemicals. The NZ-1500-SS nozzle delivers not only precision but also chemical resistance, minimizing product waste and reducing machine wear. Request a Quote Laub/Hunt’s NZ-1500-SS nozzle is available now. To get pricing and learn more about integrating this nozzle into your production line, request a quote today or contact the Laub/Hunt sales team for more details.